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Candidate

Male, 50 years, born on 31 March 1975

Not looking for a job

Egypt, willing to relocate (Altai Krai, Amur Oblast, Arkhangelsk Oblast, Astrakhan Oblast, Jewish AO, Moscow, Novorossiysk, Omsk Oblast, Poland, Altai Republic, Republic of Crimea, Saint Petersburg, Yuzhno-Sakhalinsk), prepared for business trips

PMC QA QC Piping and NDT Welding Leader.

4 000 $ in hand

Specializations:
  • Other

Employment: full time, project work

Work schedule: full day, shift schedule, remote working, rotation based work

Work experience 17 years 2 months

May 2016November 2019
3 years 7 months
TUV Rheunland

Kuwait

Oil and Gas... Show more

Mechanical QA / QC and NDT Operations Team Leader.
• Fully understands the COMPANY QC and HSE policy, procedures, regulations and objectives as they relate to his area of responsibility. • Work effectively and make positive contributions in a dynamic team environment , Partnering with manufacturing operations ensuring consistent application of quality techniques and standards. • Monitor the implementation of the quality management system in project execution. • Ensuring that all of our clients are satisfied about our inspectors performs each one in his place , Visiting all work sites periodically, attending all relevant meetings and solving any problems, if any. • Enhance quality performance and improvement across the project through audits and surveillance. • Establish, document and maintain a quality control system for PMC site activities. • Training and education of the quality team to establishment of a trained, qualified and competent quality team & reactivate mentor team members, conduct professional development reviews and recommend suitable candidates for promotion. • Supervise the implementation of technical integrity verification & Enhance and demonstrate commitment to raising HSE standards and proposing new initiatives or improvements. • Liaise with the EPC Contractors as the work directed to Ensure assigned work is managed and delivered to Client Satisfaction. • To provide technical support and advice to the project team with regard to NDT techniques associated with welding processes. • To maintain a constant liaison and dialogue with the client Welding Design and NDT Department to ensure that NDT techniques and procedures used are compatible with Babcock standards. • To ensure the correct NDE techniques/processes are utilised for each different environment e.g. submarines, ships, factories group etc. • To ensure the safe execution of NDT carried out by client staff and Sub-contractors. • To check and ensure that only suitably calibrated NDT equipment is used. • To perform quality control checking of NDT activities performed on client projects. • To ensure final acceptance of NDT inspections is in accordance with contract specification. • To specify the non-destructive test requirements needed in support of client activities. • To provide level 3 review and support / co-ordinate and control client core work and commercial NDT support requirement to other groups within the company group • To advise and give guidance to project QA audits as a Technical Competent Officer. • To be the Technical Competent Officer for NDT related issues within the change management process. • To produce and sign-off internal and external procedures within their Level 3 PCN qualifications. • To review and keep up-to-date approved and released procedures for both the department and any sub-contractors. • To advise on construction proposals with a view to suitability of welded construction and NDT requirements. • Review suitability of NDT procedures and NDT personnel qualification. • To conduct on-site and off-site audits for both the department and sub-contracts to ensure adherence to approved procedures. • To ensure procedures, quality records and test reports are completed satisfactorily in a timely manner. • To provide specialist technical advice and co-ordinating support to the various projects in a bid to resolve key NDT issues in order that the respective project milestone and key target dates are met. • Ensure examination compliance to the respective NDT specification and acceptance standards in an efficient and effective manner. • To provide specialist technical advice on the feasibility of non-destructive testing disciplines for Babcock fabrications in compliance with the respective Client's Technical Specifications. • Ensure compliance with all Health and Safety working practices and ensure adherence to the respective procedural controls. • To develop, review (and supply) NDT procedures used throughout the site. • To be the point of contact and to maintain close working relationships with all company clients for NDT scopes of work. • To provide NDT technologist advice on client projects and support to subcontractor packages of work. This will involve day to day contact with the various projects. This post is with Engineering Services.
October 2013February 2016
2 years 5 months

Ukraine, bureauveritas.com.ua

Business Services... Show more

Aircraft NDT Inspector & Welding Mechanical Piping Works QC/QA Herd
• Inspects stainless steel tubes for conformance to customer specifications, using eddy current testing equipment: Reads work order to determine tube tolerance specifications required by customer and type of electric inspection coil to use for tube inspecting. • Positions and secures specified inspection coil in coil holder, and turns cranks to align rollers on which tubes pass through coil for inspection. • Turns knobs to activate testing equipment. • Observes pattern on CRT screen and turns knobs to calibrate equipment settings in accordance with customer specifications, using knowledge of equipment operation and experience. • Selects sample tube with known defects and passes it through coil to test equipment settings. • Listens for defect detection alarm, depresses button to stop rollers, and observes patterns on CRT screen to ensure that equipment signals and reflects known defects in sample tube. • Positions tubes to be inspected on rollers, marks locations of detected defects on rejected tubes with marker, and places defective tubes aside. • Periodically cycles sample tube through coil to verify standard operation of equipment. • Records information, such as control settings and number of tubes tested, on inspection and production reports. • Cuts through defective sections of tubing or rubs nicks on tubing to expose internal or remove surface defects, using abrasive saw and paper. • Control and the distribution of all the companies quality subcontractors documentation. • Monitor all quality related activities on the project & Perform all internal and external audits on behalf of the companies management. • Verify contractor quality requirements are specified to vendors and contractor documentation submittals, Attend all pre-bid meetings and coordinate all project , Requirements with the project bidders, Attend client quality management meetings. • Inspect in site received critical new plant equipment and review related inspection test certificates for acceptance & Participating in the process of preparing Scope of Work and Managing NDT (Conventional and Advanced) contractor’s activities like IRIS, eddy current, pulsed eddy current (PEC), Long Range ultrasonic (LRUT), and Storage tanks In-services robotic inspection &Participating in preparation/implementation of AIM systems & RBI assessment & all Valves inspection cases. • Providing a related inspector to require company according and fueling up to relevant Inspection Test Plan and check them during and after the work. • Handles tasks to close NCRs if any. • Attend all necessary inspections as identified in the approved Inspection and Test Plan (ITP). • Inspect the production quality to establish if the client requirements are being achieved. • Supervision all our subcourtore's Record and document any and all deviations from the Project Quality Program and the Company Integrated Management System (IMS). • Coordinate with the client representatives to ensure that inspections are carried out expediently. • Generate client Requests For Inspection (RFI) where required providing sufficient notice for Hold, Witness and Inspection points. • Continually carry out surveillance inspections on the project recording and documenting any and all deviations from the Project Quality Program and the Company Integrated Management System (IMS). • Review the calibration status of any test.
February 2012March 2013
1 year 2 months
Weapon of Engineers, Air Force of the United States Navy. (American International Contractors, Inc.)

South Africa, www.wearethemighty.com/gear-tech/about-the-air-forces-navy

Construction, Real Estate, Architecture... Show more

Mech Piping Works NDT QC/QA Head
• The preparation of the companies QA , QC manual control and supervision of all amendments and revisions. • Full Control and the distribution of all the companies quality documentation( our Subcontractors). • Monitor all quality related activities on the project. • Perform all internal and external audits on behalf of the companies management as a QC Rep. • Verify contractor quality requirements are specified to vendors and contractor documentation submittals. • Attend all pre-bid meetings and coordinate all project requirements with the project bidders & Discuss and solve all related problems. • Attend client quality management meetings & The preparation and control of project quality system management documentation prior to project commencement. • A Certified plant Inspector internally and externally , monitoring all other NDT activities (advanced and conventional). • Preparing inspection report with repair recommendation and inspection intervals. • Monitor the progress and effectiveness of the project quality management system. Recommend and implement improvements when required ,Coordinate all QA/QC activities with the site QC manager & Coordinate all QA/QC activities with the site QA/QC procurement manager , Coordinate all quality related correspondence with the customers representatives.
May 2010September 2012
2 years 5 months
Bureau Veritas & Agip Kco ( Branch of Ein )

Kazakhstan, www.eni.com/en-IT/home.html

Business Services... Show more

Mechanical Piping Works QC/QA Hear
• Reviewing of previous records of equipment and piping loops, reviewing Equipment drawings and piping loops isometrics, reviewing operating records of the plant, performing Visual inspection for plant equipment internally and externally ,monitoring all other NDT & Welding activities (advanced and conventional). • Preparing inspection report with repair recommendation and inspection intervals. • Calibration, testing and trouble-shooting of all valves as well as measurement and valve related instruments ,Nameplate stamping and tagging Various inventory control responsibilities - stocking shelves, pulling parts, cycle counting, proper documentation of inventory transactions & Be willing to travel to other Powell locations occasionally to help out during Turnarounds. • Handles tasks to close NCRs if any. • Hierarchical reporting to the Project Quality Manager, I am who are in charge of developing Flawless strategy from the FEED phase to the Commissioning and Start-up, up to the Hand over with the Client, including Engineering, Procurement and Construction phases of the project to ensure that procured material and equipment’s meet Quality requirements and Client Zero Default Objective. • Your main responsibilities will be the following ones: • Ensure on time and effective roll out and execution of Flawless program including the roll out of Flawless to vendors, subcontractors and inspection contractors and ensure continuity of the Flawless through all project phases, to entail the implementation of Commissioning and Start-up risk mitigation. • Implement Flawless in supplier organizations. Develop an outline implementation plan for both target groups. • Establish a supplier-FPD workshop (induction) and audit (Health check) plan and auditing suppliers per the plan. • Develop and analyze Key Performance Indicators (KPIs) and Cost of Non Quality data to identify recurring trends (Flawlists coming from the client and from client and suppliers Feedback and Lesson Learnt…) and under-performing suppliers for developing associated strategies to improve their performance to meet requirements and Client objective of zero flaw when starting operations. • Provide periodically comprehensive supplier performance report status to Project Quality Manager (PQM) and Procurement. • Update Supplier Inspection and Test Plan (ITP) by inserting Flaw related inspection points. • Interact routinely internally with Procurement (Purchasing, Expediting and Transport), Engineering, Project and externally with Client and Suppliers to pro-actively improve equipment/materials quality.
May 2009September 2010
1 year 5 months
Germanischer Lloyd / Shell.

Qatar, www.shell.com

Industrial Equipment, Machine Tools and Components... Show more

Mechanical Works NDT QC/QA Head
• Implement the QA/QC management system at site, Coordinate with quality inspections with all the site subcontractors and vendors coordinate all non destructive testing on site, Coordinate with the customers representative on all quality matters ,Coordinate all receipt inspections. • Distribute relevant QA/QC documentation to site subcontractors. • Verify that the quality related site activities are in accordance with the applicable codes and standards & Participate in the site internal and external site audits, Coordinate all the quality site inspections through the site QC inspectors ,Ensure all quality control documentation is complied and competed for as-built hand over through the QC turnover engineer. • Coordinate all receipt inspections. • Coordinate all the quality site inspections through the site QC inspectors. • Control all nonconformance reports and undertake remedial action. • Compete site quality control instructions and action remedial responses. • Review the customers specification and undertake relevant training to our site QC inspectors. • Monitor the implementation of the approved site QC Plan. • Complete and coordinate the approval of the sites QC technical submittals to the customer • Coordinate with the site construction manager on all quality issues Coordinate and chair the QA/QC site weekly meetings with the projects subcontractors QC personnel. • Elaborating inspection and test programs.
May 2007September 2009
2 years 5 months
Nubaria III Power Station 750 Mw Combined Cycle.

Egypt, www.pgesco.com/projects/nubaria-iii-power-plant-750-mw/

Business Services... Show more

Senior NDT QC/QA Welding Piping Mechanical Surveyor
• Reviewing of previous records of equipment and piping loops, reviewing Equipment drawings and piping loops isometrics & reviewing operating records of the plant, performing Visual inspection for plant equipment internally and externally ,monitoring all other NDT activities (advanced and conventional). • Preparing inspection report with repair recommendation and inspection intervals& Coordinate all the quality site inspections through the site QC inspectors & Ensure all quality control documentation is complied and competed for as-built hand over through the QC turnover engineer & Control all nonconformance reports and undertake remedial action Compete site quality control instructions and action remedial responses & Review the customers specification and undertake relevant training to the site QC inspectors. • Monitor the implementation of the approved site QC Plan Complete and coordinate the approval of the sites QC technical submittals to the customer & Coordinate with the site construction manager on all quality issues . • Coordination with the field subcontractors for all welding procedure specifications and procedures qualifications reports. • Review course and effects of welding defects and take remedial actions. • Coordination with the field subcontractors and the Third Party NDT Inspection Company. • Review of the radiographic film and all NDT reports on a daily basis. • Auditing of the approved Third Party NDT Inspection Company • Reviewing the inspection and testing methods and procedures for Radiographic, Dye Penetrant, Magnetic Particle, and Ultrasonic inspections. • Witnessing of welder qualifications testing and procedures qualification testing. • Witnessing for the Welders Test as per the related WPS and PQR and able to Accept or Reject as per the related code and the related specification ... Witnessing any remedial repair welding ( if any). • Reviewing of the welding summery reports • Checking the hydrostatic test packages for NDT compliance prior to testing • Advising the site subcontractors with regards to welding and testing. • Monitor any Post Weld Heat Treatment on site and review the completed test reporting. • Recording and listing of defective welds , Monitor the control and issue of welding electrodes , Control the QC site welding inspectors , Actively monitor site radiation safety ,Review day to day applications for x-raying of welds. • When required NCR site quality memo if the subcontractor does not fulfill the instructions assigned to it .
December 2007November 2008
1 year
Rina Group

Egypt, www.egpc.com.eg/InProgProdProj.aspx

Business Services... Show more

Mechanical NDT QA/QC Head
1- Reviewing of previous records of equipment and piping loops, reviewing Equipment drawings and piping loops isometrics & reviewing operating records of the plant, performing Visual inspection for plant equipment internally and externally ,monitoring all other NDT activities (advanced and conventional). 2- Preparing inspection report with repair recommendation and inspection intervals& Coordinate all the quality site inspections through the site QC inspectors & Ensure all quality control documentation is complied and competed for as-built hand over through the QC turnover engineer & Control all nonconformance reports and undertake remedial action Compete site quality control instructions and action remedial responses & Review the customers specification and undertake relevant training to the site QC inspectors& Monitor the implementation of the approved site QC Plan Complete and coordinate the approval of the sites QC technical submittals to the customer & Coordinate with the site construction manager on all quality issues .
December 2006November 2007
1 year
Siemens

Moscow, www.siemens.ru

Heavy Engineering... Show more

Mechanical QA/QC Head
• Elaborating and coordinating the welding specifications, and codes/standards. • Coordination with the field subcontractors for all welding procedure specifications and procedures qualifications reports & Review course and effects of welding defects and take remedial actions & Coordination with the field subcontractors and the Third Party NDT Inspection Company & Review of the radiographic film and all NDT reports on a daily basis Auditing of the approved Third Party NDT Inspection Company. • Reviewing the inspection and testing methods and procedures for Radiographic, Dye Penetrant, Magnetic Particle, and Ultrasonic inspections & Witnessing of welder qualifications testing and procedures qualification testing & Witnessing any remedial repair welding & Reviewing of the welding summery reports & Checking the hydrostatic test packages for NDT compliance prior to testing & Advising the site subcontractors with regards to welding and testing. • Handles tasks to close NCRs if any. • Review day to day applications for x-raying of welds & Coordinate the issue of nonconformance reports through the site QC manager & Compete site quality instructions to sub contractors when required & Coordinate all QA/QC activities with the site QC manager. • Coordinate all QA/QC activities with the site QA/QC procurement manager & Coordinate all quality related correspondence with the customers representatives & Monitor statistical method reporting & Action and close all customer complaints & Control all achieve documentation upon the completion of the project. • Reviewing of previous records of equipment and piping loops, reviewing Equipment drawings and piping loops isometrics, reviewing operating records of the plant, performing Visual inspection for plant equipment internally and externally, monitoring all other NDT activities (advanced and conventional) Preparing inspection report with repair recommendation and inspection intervals. • Ensures the quality records, acceptance certificates, mechanical completion certificates and the documentation for specific systems and buildings/areas are prepared and collated in accordance with project requirements. • Coordinate with the planning and scheduling department to ensure milestone dates are understood for each turn over area • Coordinate with the site QC manager for the completion of as-built turnover documentation.
December 2005November 2006
1 year
Siemens / DSD Ferrometalco

new.siemens.com/global/en.html

Business Services... Show more

Mechanical Construction and field Engineer .
• Serve as engineering representative on small capital projects. • Work with equipment suppliers and other vendors and contractors to ensure project goals are met & Coordinate field construction and work with personnel to ensure timely, cost effective and quality project results • Reviewing of previous records of Tanks, reviewing drawings, reviewing operating records, Performing Visual inspection for Tanks shell & roof, monitoring all other NDT activities (advanced and conventional). Settlement Assessment for storage Tanks & Dimensional check for storage Tanks (Roundness, & Plumpness) & Preparing inspection report with repair recommendation and inspection intervals. • Follow up repair process and inspection of the carried out repairs & Directed QA/ QC department to implement corporate ISO Quality System and QC activities & QC Activities ,Mechanical testing laboratory for tensile tests, bending, impact tests, macro and microscope analysis of welds, chemical analysis of material. Dimensional and visual inspection material, welding and pipes. • Hydrostatic pressure test of steel pipes, visual inspection of weld and material, dimensional inspection of steel pipes . • Ability to prioritize tasks , Ability to coordinate operations with construction team , Detailed knowledge of other discipline scopes, roles, and responsibilities, Advanced knowledge of project team roles and responsibilities. • Ability to communicate effectively and appropriately with groups outside of Construction Field Engineering and the company , Ability to coordinate operations with construction team & Create new equipment specifications.
December 2000September 2004
3 years 10 months
TARRADCO) For Projects and Contractors, Building Shipyard

Egypt, ptwshipyard.com

Business Services... Show more

Piping Mechanical Engineer
1- Reviewing of previous records of Tanks, reviewing drawings, reviewing operating records, Performing Visual inspection for Tanks shell & roof, monitoring all other NDT activities (advanced and conventional). Settlement Assessment for storage Tanks & Dimensional check for storage Tanks (Roundness, & Plumpness) & Preparing inspection report with repair recommendation and inspection intervals. 2- Follow up repair process and inspection of the carried out repairs & Directed QA/ QC department to implement corporate ISO Quality System and QC activities & QC Activities ,Mechanical testing laboratory for tensile tests, bending, impact tests, macro and microscope analysis of welds, chemical analysis of material. Dimensional and visual inspection material, welding and pipes. 3- Hydrostatic testing. Painting and coating inspection and test. Testing for cement lining & NDT including Fluoroscopy, RT, Ultrasonic –automated and manual, MT, LT, VT & Coordinated welding programs covering WPS, PQR, WPQ. Hydrostatic pressure test of steel pipes, visual inspection of weld and material, dimensional inspection of steel pipes .

Skills

Skill proficiency levels
Welding
QCAD
Piping
Pipeline Construction
Quality Control
Inspection
Quality Assurance
ASME
NDT
Refinery
Pipelines
Oil & Gas
Metal Fabrication
Quality System
Petroleum
Onshore
Ultrasonic Welding
Intergroup Relations
Product Management
Communication
Ultrasonic Testing
Pipeline Integrity
Magnetic Particle Testing
Pipeline Management
Project management

About me

Education Certificates. Reference Letters Fruitions . 2000 : B.Sc. in Production Mechanical Engineering (June 2000) Faculty of Engineering, Alexandria University. - From RINA Egypt. (Genoa, Italy). 2005 : Advanced Welding Technology (American University in Cairo). - From Saipem S.p.A. Italy (branch of Eni S.p.A.). 2009 : Diploma in Metallurgy and How to Select the welding Suitable Code. from American University in Cairo. - From BUREAU VERITAS ( Kazakhstan ). 2013 : Diploma in Process piping from American Society of Mechanical Engineer. - From BUREAU VERITAS ( China ). Technical Certificates. - From KOC (Kuwait Oil Company). - ASME B 31.3 Process piping Certified and Authorized Engineer - Gathering Ref. Certificates ( NAVFAC ) Naval Facilities Engineering Command at American Air Force in Djibouti. - ASME Plant Inspector Level I and ll. - Penetrant Inspection of Aerospace Structures and Components ( More than 40 hour ). - Diploma in Metallurgy and How to Select the welding Suitable Code. - Eddy Current Inspection of Aerospace Structures and Components (More than 80 hour). ASNT NDT Certificates. Auditing Certificates. - ASNT Visual Testing (V.T) Level II. - Lead Auditor Certificate ISO-9000, ISO-9001. - ASNT Radiographic Testing (R.T) Level II. NANDTB / National Aerospace NDT Board For Qualification and Approval of Personnel For Non-Destructive Testing. - ASNT Penetrate testing (P.T) Level II. - NAS 410/ BS EN 4179 RADIOGRAPHY TESTING (LEVEL II ) RT. - ASNT Magnetic testing (M.T) Level II. - NAS 410/ BS EN 4179 STEREOGRAPHY TEST (LEVEL II ) ST. - ASNT Ultrasonic Testing (U.T) Level II. - NAS 410/ BS EN 4179 Edy Currant Testing (LEVEL II ) ET. - ASNT Acoustic Emission Testing (A.U.T) Level II. - NAS 410/ BS EN 4179 THERMOGRAPHY TESTING (LEVEL II) IRT. Marine Certificates. - NAS 410/ BS EN 4179 MAGNETIC PARTICLE (LEVEL II ) MT. - BOSIET Certified (Basic Offshore Safety Induction and Emergency Training). - NAS 410/ BS EN 4179 LIQUID PENETRANT (LEVEL II ) PT. - HUET Helicopter Underwater Egress Training Course. - NAS 410/ BS EN 4179 ULTRASONIC TESTING (LEVEL II ) UT. - Offshore Intensive course in first aid. Safety Certificates. American Society For Quality Certificates Management Certificates of Intensive Training. - OSHA Campus Training Course Certificate. - ASQ Of Quality Engineering Certification, Training Course. - SCC (Safety Certificate Contractors) . - ASQ Of Manager of Quality & Organizational, Training Course Excellence Certificate. - NEBOSH The National Examination Board in Occupational Safety and Health Certificate. - (PMP) Project Management Professional. American Petroleum Institute (API).). American Welding Society Certificates. - API 653 - Aboveground Storage Tanks Inspector An intensive training course). - American Welding Society AWS D1.1 Certificate. - API 510 - Pressure Vessels Inspector (An intensive training course). - BGAS-CSWIP Welding Inspector Completed The Training Course. - API 580 - Risk Based Inspection Professional‏ (An intensive training course). - American Welding Society AWS QC1, Certificate. - API 570 - PIPING INSPECTOR (An intensive training course). - CSWIP 3.1 Welding Inspector Ongoing. - API - Specification 5L Line Pipe.

Higher education (bachelor)

2013
Master
AUC, Diploma in Process piping from American Society of Mechanical Engineer .
2009
master
AUC, Diploma in Metallurgy from American University in Cairo
2000
Alexandria University.
Department of Production Engineering., QC engineer

Languages

ArabicNative


EnglishC2 — Proficiency


RussianB2 — Upper Intermediate


Citizenship, travel time to work

Citizenship: Egypt

Permission to work: Egypt

Desired travel time to work: Doesn't matter